Development Prospect of Flexible Production in Welding Workshop in the Future

With the progress of society and the improvement of living standards, the society's demand for diversification of automotive products, low manufacturing costs and short manufacturing cycles has become increasingly urgent. Traditional manufacturing technology can no longer meet the market's demand for multi-species and small batches, and more distinctive products that meet customer requirements. Style and function.Flexible manufacturing integrates automation technology, information technology and production and processing technology, and organically combines engineering design, manufacturing, management and other processes to form a system covering the entire enterprise. Flexible manufacturing technology is a new development trend to realize the future factory, which has strategic significance for the future development of enterprises.

The traditional automobile automatic production line mainly realizes the mass production of a single model, but with the mass production era is gradually being replaced by the production that adapts to the dynamic changes of the market, the viability and competitiveness of a manufacturing automation system depends to a large extent on whether it can produce different varieties of products with lower cost and higher quality in the short term. Flexible production needs to consider the investment level, the number of models, the size of the area, the length of the cycle.

The significance of flexible production of automobiles

Flexible 1. production

With flexible production lines, many types of cars can be produced at one time, and the production quantity can be adjusted according to market conditions, which can greatly reduce the production cycle. It can not only ensure the scale efficiency of automobile production, but also ensure the demand of product diversification. Flexible production line, the use of complex technology, highly automated systems, microelectronics, computer and systems engineering technology organically combined, with the most prominent two characteristics: adjustability and variability.

2. market adaptability

It can respond and adjust in time to market changes, will not waste car resources, and can meet the different needs of consumers. Flexible production lines in the automotive industry can meet the flexibility of models, I .e., they have the ability to co-produce multiple models or cross-platform models on the same platform; they can meet the flexibility of production methods, I .e., they can meet any mixed-flow or mass-production production methods; and they can meet the flexibility of production capacity, I .e., they can more easily meet the demand for capacity enhancement.

Low cost of 3. production

The control system of the flexible production line can realize the real-time detection of the production process, thus optimizing the allocation of resources, improving production efficiency, promoting personalized design, and ensuring product quality. Since flexible manufacturing is an intelligent production method, it "embeds" high technology into manufacturing configuration and manufacturing products, realizes "soft" promotion of hard configuration, and improves the performance and quality of manufacturing products, thus not only improving labor productivity, but also promoting the additional cost of products. Flexible manufacturing is also a market-oriented production method, it requires manufacturers and customers to perform interactive information exchange, timing control of the relevant product demand information, according to the wishes and requirements of the customer to construct production, thus eliminating the uncertainty of the manufacturer's production, so that the manufacturers to reduce losses, improve economic efficiency.

Flexible manufacturing is less human, collaborative, flexible, lean, green, predictive, to ensure production capacity and quality, reduce energy consumption, maximize energy utilization, and intelligently combine manufacturing and material distribution.

Manufacturing to Intelligent Manufacturing

Multi-equipment can apply flexible production to project practice, optimize the efficiency of the entire production line, improve the efficiency of vehicle switching, and reduce capacity losses.

Zhengzhou multiple automobile equipment Co., Ltd. was founded in March 2004, is a professional engaged in automobile welding, assembly production line and all kinds of automation, intelligent equipment development and design, manufacturing and service technology enterprises. In recent years, the company has completed some representative projects in the industry, such as the Shaanxi Automobile Military Vehicle Welding Line Project, the Isuzu Pickup Truck Body-in-White Welding Line Project, and the CRRC Sailing Commercial Vehicle Project. The company's current business has covered the layout planning and design of automobile factories, the process planning and design of automobile welding and assembly workshops, and the design and manufacture of tooling equipment for automobile production lines. It has become a large-scale and strong technical force in China.

After years of development, technology accumulation and personnel training, our company has developed rapidly in automation, intelligence and Internet of things in recent years. To provide users with the overall solution of intelligent factory and the overall solution based on industrial robots, make the production of enterprises more intelligent and automated, optimize the production process, and improve the efficiency, quality and safety of equipment manufacturing while saving costs. At present, the company designs and produces related equipment for Yutong Automobile, China Central Automobile, Zhongtong Automobile, SAIC General Motors, Geely Automobile, Foton Automobile, Dongfeng Automobile, Shaanxi Automobile Heavy Truck and other companies. The company's equipment is exported to Vietnam, Indonesia, Brazil, the United States and other countries. Zhengzhou multi-yuan is developing steadily and rapidly, and is willing to serve you wholeheartedly!